Мануалы по ремонту и регулировке АКПП и МКПП ZF

[Tyler]

• ZF BMW 6HP Transmission Converter Mechatronic Application Chart.

[XCommandeRX]

• Официальная инструкция по ремонту ZF 6HP19. 102 страницы. Язык - английский. 6HP19 repair manual.

Содержание:

1. General 1.1/1
1.1 Illustration of transmission 1.1/1
1.2 Power flow diagram 1.2/1
1.3 Specifications 1.3/1
1.3.1 Screw specifications 1.3/1
1.3.1.1 Mechatronic type E 1.3/1
1.3.1.2 Mechatronic type M 1.3/1
1.3.1.3 oilsump 1.3/1
1.4 Adjusting procedure 1.4/1
1.4.0 Measuring clutch packs (procedure) 1.4/1
1.4.1 Clearance setting, brake С (snap ring) 1.4/3
1.4.2 Clearance setting, brake D (snap ring) 1.4/5
1.4.3 Clearance setting, clutch В (snap ring) 1.4/7
1.4.4 Clearance setting, clutch A (snap ring) 1.4/9
1.4.5 Clearance setting, clutch E (snap ring) 1.4/11
1.4.6 Clearance - output (disk) 1.4/13
1.4.7 Clearance - input (disk) 1.4/14
(M type only)
1.4.8 Switch setting (detent spring) 1.4/15
1.5 Tightening torques 1.5/1
1.6 Transmission test (test bench) 1.6/1
1.7 Special tools 1.7/1
1.8 Oilflow chart (Position N) 1.8/1
(E - type) 1.8/1
(M - type) 1.8/2

2. Disassembly (разборка)
2.1 Transmission disassembly according to component groups 2.1/1
Dismantling
2.2 Turret (with clutches A and E) 2.2/1
2.3 Oil supply 2.3/1
2.4 Clutch В 2.4/1
2.5 Brakes С and D 2.5/1
2.6 Output shaft with parking lock 2.6/1
2.7 Transmission casing with shift-control and parking lock 2.7/1

3. Assembly (сборка)
3.1 Transmission casing with shift control and parking lock 3.1/1
3.2 Output shaft with parking lock and planetary gear set 3.2/1
3.3 Brakes С and D 3.3/1
3.4 Clutch В 3.4/1
3.5 Turret (drive with clutches A and E) 3.5/1
3.5.1 Clutch E (drive) 3.5/1
3.5.2 Clutch A (input) 3.5/4
3.6 Oil supply 3.6/1
3.7 Mechatronics, oil pan and converter (Complete mechatronics, see spare parts list, technical cover sheet, item Y02) 3.7/1

[Tyler]

• Инструкция по диагностике, ремонту АКПП ZF 5HP24. 25 страниц. Язык - английский. DIAGNOSTIC INFORMATION.

This transmission is manufactured in Germany by ZF and carries the BMW designation A5S 440Z.

[Tyler]

• Мануал "VALVE BODY AND MECHATRONIC SERVICE. ZF 6HP19 / 6HP26. AW TR-60SN/09D". 44 страницы. Язык - английский.

[Tyler]

• Инструкция по ремонту АКПП 5HP18. 121 страница. Язык - английский.

Содержание:

1. General remarks 2
1.1 Drawing of transmission 2
1.2 Power flow schematic 3
1.3 Oil flow charts 4
1.4 Adjustment work 5/1
1.4.1 Release clearance at clutch F (snap ring) 5/1
1.4.2 Release clearance at brake G (snap ring) 5/2
1.4.3 Release clearance at brake D (snap ring) 5/3
1.4.4 Clearance at output side (washer) 5/4
1.4.5 Release clearance at clutch E (snap ring) 5/6
1.4.6 Release clearance at clutch A (snap ring) 5/7
1.4.7 Release clearance at brake C1 (snap ring) 5/8
1.4.8 Transmission axiale clearance (washer) 5/9
1.4.9 Release clearance at brake C2 (two washers) 5/11
1.5 Tightening torques 6
1.6 Troubleshooting (faults, causes and remedies) 7/1
1.7 Checking the transmission 8
1.8 Special tools 9

2. Dismantling 10
2.1 Dismantling according to assembly groups 10
2.2 Output side 16
2.3 Planetary gears, complete 18
2.3.1 Planetary gear set III 18
2.3.2 Clutch F 20
2.3.3 Brake DG with 1st gear freewheel 21
2.4 Input side 24
2.4.1 Clutch E 25
2.4.2 Clutch A 26
2.4.3 Clutch B and 3rd gear freewheel 27
2.4.4 Brake C2 30
2.5 Oil supply unit with brake C1 31
2.6 Housing with shift and parking pawl 32

3. Assembling according to assembly groups 35
3.1 Housing with shift and parking pawl 35
3.2 Planetary gear set, complete 39
3.2.1 Planetary gear set III 39
3.2.2 Clutch F 41
3.2.3 Brake DG with 1st gear freewheel 43
3.3 Output side 48
3.4 Planetary gear sets I and II 51
3.5 Input side 56
3.5.1 Clutch E 56
3.5.2 Clutch A 58
3.5.3 Clutch B and 3rd gear freewheel 61
3.5.4 Brake C2 66
3.6 Oil supply unit with brake C1 68
3.7 Selector unit, oil sump and converter 75

[Tyler]

• ZF Transmission Troubleshooting Guide.

Посмотреть онлайн версию: [Только для зарегистрированных...] или [Только для зарегистрированных...].

[Tyler]

Таблица применимости АКРР ZF к моделям BMW (что куда устанавливалось):

[Только для зарегистрированных...]
[Только для зарегистрированных...]

[Tyler]

• Мануал BMW Electronic Transmission Control. Часть 1. 36 страниц. Язык - английский.

After completion of this module you will be able to:
• Identify BMW EH Automatic Transmissions.
• Identify Electronic Transmission Control Components
• Understand Electronic Transmission Operation
• Diagnose Transmission related faults using the DISplus or GT-1
• Understand service items and special tools.

Содержание:

Purpose of the System .................................................. ...................... 4
Transmission Versions and Control Systems ................................... 6
Transmission Identification .................................................. ............... 8
System Components .................................................. ......................... 10
Transmission Control Module .................................................. .............. 11
Speed Sensing .................................................. ................................... 12
Transmission Oil Temp Sensor .................................................. ............ 13
Kickdown Switch/Circuit .................................................. ..................... 14
Brake Switch .................................................. ...................................... 15
Transmission Range Selector Switch .................................................. .. 16
Transmission Program Switch .................................................. ............. 17
Steptronic Components .................................................. ...................... 18
Magnetic Valves .................................................. .................................. 19
Pressure Regulating Solenoids .................................................. ............ 20
Mechatronics Module .................................................. .......................... 21
Instrument Cluster .................................................. ............................... 22
Transmission Features and Principles of Operation ........................ 24
Adaptive Hydraulic Pressure Control .................................................. ....24
Downshift Protection........................................ ...................................... 25
Reverse Lockout .................................................. ................................. 25
Engine Warm Up Cycle .................................................. ....................... 25
ASC/DSC Shift Intervention .................................................. ................ 25
Torque Reduction .................................................. ............................... 25
Emergency Program .................................................. ........................... 26
A/C Compressor Load Sensing .................................................. .......... 27
Shift Lock .................................................. ........................................... 27
Torque Converter Clutch .................................................. ..................... 28
Shift Solenoid Control .................................................. ......................... 30
Pressure Regulation .................................................. ............................ 31
Shift Programs .................................................. .....................................32
Steptronic .................................................. ............................................34

[Tyler]

• Мануал BMW Electronic Transmission Control. Часть 2. 31 страница.

Содержание:

Adaptive Features .................................................. .............................. 38
Driver Influenced Features .................................................. ................... 39
Environmentally Influenced Features .................................................. .... 40
CAN Bus Communication .................................................. ..................42
Diagnosis and Troubleshooting .................................................. .........46
Estblishing a Diagnostic Plan .................................................. ...............47
Fault Codes .................................................. .........................................48
Identification Page .................................................. ...............................49
Diagnostic Program .................................................. .............................50
Test Modules .................................................. ........................................51
Diagnostic Tips .................................................. ....................................52
Information Resources .................................................. .........................53
TCM Coding and Programming .................................................. .........54
Transmission Fluid Information .................................................. .........56
Transmission Fluid Checking Procedures ...............................................57
Transmission Fluid Application .................................................. .............58
Transmission Service .................................................. ..........................59
Transmission Tools .................................................. .............................60
Review Questions .................................................. ...............................66

[Tyler]

Маленький отчетик по переборке АКПП ZF на e38 735i + отчет по замене коробки на 740i - на англ. языке: [Только для зарегистрированных...].