Мануалы по ремонту и регулировке АКПП и МКПП ZF

[Tyler]

• Инструкция по ремонту АКПП 5HP18. 121 страница. Язык - английский.

Содержание:

1. General remarks 2
1.1 Drawing of transmission 2
1.2 Power flow schematic 3
1.3 Oil flow charts 4
1.4 Adjustment work 5/1
1.4.1 Release clearance at clutch F (snap ring) 5/1
1.4.2 Release clearance at brake G (snap ring) 5/2
1.4.3 Release clearance at brake D (snap ring) 5/3
1.4.4 Clearance at output side (washer) 5/4
1.4.5 Release clearance at clutch E (snap ring) 5/6
1.4.6 Release clearance at clutch A (snap ring) 5/7
1.4.7 Release clearance at brake C1 (snap ring) 5/8
1.4.8 Transmission axiale clearance (washer) 5/9
1.4.9 Release clearance at brake C2 (two washers) 5/11
1.5 Tightening torques 6
1.6 Troubleshooting (faults, causes and remedies) 7/1
1.7 Checking the transmission 8
1.8 Special tools 9

2. Dismantling 10
2.1 Dismantling according to assembly groups 10
2.2 Output side 16
2.3 Planetary gears, complete 18
2.3.1 Planetary gear set III 18
2.3.2 Clutch F 20
2.3.3 Brake DG with 1st gear freewheel 21
2.4 Input side 24
2.4.1 Clutch E 25
2.4.2 Clutch A 26
2.4.3 Clutch B and 3rd gear freewheel 27
2.4.4 Brake C2 30
2.5 Oil supply unit with brake C1 31
2.6 Housing with shift and parking pawl 32

3. Assembling according to assembly groups 35
3.1 Housing with shift and parking pawl 35
3.2 Planetary gear set, complete 39
3.2.1 Planetary gear set III 39
3.2.2 Clutch F 41
3.2.3 Brake DG with 1st gear freewheel 43
3.3 Output side 48
3.4 Planetary gear sets I and II 51
3.5 Input side 56
3.5.1 Clutch E 56
3.5.2 Clutch A 58
3.5.3 Clutch B and 3rd gear freewheel 61
3.5.4 Brake C2 66
3.6 Oil supply unit with brake C1 68
3.7 Selector unit, oil sump and converter 75